PROJECT.01 PROCEDURES OF MAKING THE WAFFLE CHAIR

Step 0. Build miniature model chairs using laser cut components(to choose a more feasible model to build). 

 Step 1. Print out the profile of the components.

 Step 2. Depict the profile on 12mm plywoods.

Step 3. Cut the components out with bandsaws of narrow and wide blade widths(for the inner curves use the jigsaw).

Step 4. Sand the edges according to the requiring shapes with disc and spindle sander.

Step 5. Further sand the rough edges and surfaces with sand paper after cutting.

 

Step 6. Notches testing. Use chisel and file steel to adjust the tightness. 

Step 7. Apply 4 layers of coating in the spray booth.(Spray: exterior gloss varnish for timber)

Step 8. Assemble the components and adjust the notches again to make them fit in.

Step 9. Finish.